Scroll Compressor Reliability
Reliability is a major concern in most refrigeration applications. The Copeland
Scroll™ compressor is your most reliable compressor solution. With over
26 million scrolls installed, and thousands in refrigeration applications, Copeland
understands your need for reliability. Let us tell you why Copeland Scroll compressors
are the most reliable solutions for refrigeration systems.
FEWER PARTS
A Copeland Scroll compressor simply has fewer parts. Fewer parts eliminates
many failure modes. Reciprocating designs (hermetic or semi-hermetic) contain
many components. Generally, there are 9 parts for every cylinder: Suction Reed,
Discharge Reed, Piston, Piston Rings, Wrist Pin, Connecting Rod, Valve Plate,
Body and Gasket. Scroll compression simplifies the compression process to 2
parts: a fixed and an orbiting scroll. There are no suction reeds to break.
The parts that are most susceptible to high temperature (wrist pins, connecting
rods) are removed.
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Reciprocating
Compressor
9 Parts Per Cylinder |
Copeland
Scroll Compressor
2 Parts |
ABOUT
TIP SEALS
Most scroll designs have a groove machined into the scroll "tips" where a "tip
seal" is inserted. The tip seal's sole purpose is to prevent leaks when the
fixed and orbiting scrolls are mated together and running.
No matter what the material, seals wear out over time - so we have engineered
a better solution. Copeland's scroll elements are precision machined to microns
of an inch in length, providing a metal-to-metal sealing surface that polishes
itself in over time. It actually improves the surface microfinish as it runs.
This patented design was created specifically to provide the longest life possible.
A Copeland Scroll compressor polishes as it operates, wearing in rather than
out.
ABOUT LIQUID SLUGGING
One of the most punishing consequences of refrigeration applications is the
tendency for liquid "slugs" of refrigerant that come back to the compressor.
Liquids are of course incompressible, and they will fail a compressor faster
than any other system problem. The key to managing liquid refrigerant slugs
is "compliance". Compliance is the ability of scrolls to separate under abnormal
conditions. Copeland's patented scroll design uses both axial and radial compliance
to deal effectively with liquid.
A Copeland Scroll compressor handles liquid better than any other compressor,
making it the most reliable choice for grueling refrigeration applications.
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| Axial Compliance
Radial Compliance |
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