The 3M™ Adhesive Mix Monitor System is an advanced solution that delivers real-time insight into the mix quality of two-part adhesives at the point of dispense. By continuously monitoring critical variables, the system helps manufacturers control dispensing ratios and process conditions that, if left unchecked, can lead to bond failure or inconsistent adhesive performance. Whether you are building a new workflow or improving an existing one, the 3M™ Adhesive Mix Monitor provides reliable, actionable data to help you avoid common production challenges and make confident, data-driven decisions.

As part of a broader portfolio of lab-tested, innovative solutions for two-part adhesive applications, the 3M™ Adhesive Mix Monitor leverages proprietary 3M technology to address key quality and efficiency challenges. The system uses disposable sensors and a compact processing unit to analyze factors such as mix ratio accuracy, temperature, and adhesive cure, then transmits time-stamped data directly to your programmable logic controller (PLC) or PC. Where traditional quality checks may fail to identify the root cause of a potential bond issue, this system enables a smarter approach to dispensing. Continuous monitoring helps optimize adhesive usage, improve process consistency, and protect equipment by reducing blockages, overuse, and unplanned downtime. For added convenience, the system is compatible with many 3M two-part structural adhesives and links mix-quality data directly to the specific product on which the adhesive is applied.

Features:

• System components: Includes a processing unit, power cords, and amplifier reader as part of the 3M™ Adhesive Mix Monitor system kit
• Real-time quality monitoring: Tracks mix ratio accuracy, temperature, and adhesive cure to support consistent, reliable adhesive performance
• Reduces rework: Identifies mix-quality issues before dispensing begins through continuous, real-time data
• Eliminates guesswork: Enables precise purging only when needed, guided by live feedback on adhesive condition
• Saves time: Minimizes reliance on slower, less efficient traditional quality-control methods
• Traceability: Uses time-stamped data to link adhesive mix quality to individual products and applications
• Cost-effective operation: Helps extend equipment life by reducing blockages, overuse, and unnecessary replacement
• Easy integration: Designed to integrate into existing workflows and retrofit onto most dispensing systems
• Enables smart dispensing: Streams data to your dispenser’s PLC to support advanced automation and process optimization